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ASTM A335 P5 P9 P11 P22 Studded Tube Heat Exchange System

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ASTM A335 P5 P9 P11 P22 Studded Tube Heat Exchange System

Brand Name : YUHONG

Model Number : ASTM A335 P5 P9 P11 P22 Studded Tube

Certification : ABS, GL, DNV, NK, PED, AD2000, GOST9941-81, CCS, ISO 9001-2008

Place of Origin : CHINA

MOQ : 500KGS

Payment Terms : L/C,T/T

Delivery Time : 7 DAYS

Packaging Details : Ply-wooden Case /Iron Case

Product Name : Studded Tube

Tube Material : Carbon Steel, Stainless Steel, Alloy Steel

Type : Welding, Studded

Tube OD : 20mm to 219mm

Tube Thickness : 2mm to 16mm

Tube Length : can customized

Fin Thickness : 0.8mm to 4mm

Fin Density : 43 Fins Per Meter to max 287 Fins Per Meter

Fin Height : 0.25" (6.35mm) to 1.5"(38mm)

Application : Air Cooler, Heat Exchanger, Vaporizer, Condenser

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ASTM A335 P5 P9 P11 P22 Studded Tube Heat Exchange System


What is a Studded Tube?


This is a specialized component designed for use in high-temperature and corrosive environments. Unlike finned tubes, which maximize convection surface area, studded tubes are primarily used to secure and protect refractory linings or to facilitate heating in certain furnace types.

Studded tubes are manufactured by welding a series of studs (pins) to the outer surface of a base tube. These studs act as anchors, securing the castable refractory material to the tube surface.


ASTM A335 P5 base tube, combined with studs made from compatible materials, creates a robust system for lining furnaces, boilers, and reactors.


Studded Tube

Product:

studded tubes, welded stud tubes,studded steel tubes,studded fin tubes

Application:

, generally in furnaces and boilers where the surface is exposed to a very corrosive environment and where very dirty gas streams require frequent or aggressive cleaning.

Size:

OD: 38 mm ~219 mm

WT: 4.0 mm ~20 mm /Tube Length (Mtr) :≤ 15Mtrs

Fin Height: 6.0 mm ~ 38 mm

Base Tube(fin) Material:

Carbon Steel

Alloy Steel

Stainless Steel




Studded pipe size and material

Tube O.D.: 25~355.6 (mm) 1”~14”(NPS)
Tube Wall Thk.: 3.5~28.6 (mm) 0.14”~1.1”
Tube Length: ≤25,000 (mm) ≤82 ft
Stud Dia.: 6~25.4 (mm) 0.23”~1”
Stud Height: 10~50.8 (mm) 0.4”~2”
Stud Pitch: 8~30 (mm) 0.3”~1.2”
Stud Shape: Cylindrical, Elliptical, Round, Lens type
Stud to tube surface angle: Vertical, angular, staggered rows
Stud Material:

C.S. (most common grade is Q235B)

S.S. (most common grade are AISI 304, 316, 409, 410, 321,347 )

A.S.

Tube Material:

C.S. (most common grade is A106 Gr.B)

S.S. (most common grade are TP304, 316, 321, 347 )

A.S.(most common grade are T/P5,9,11,22,91 )

* This table is used as a general guide to our capabilities, please call us for any other customized cases.


Type Description Base tube Fin specification (mm)
Type O.D. (mm) Fin pitch Fin height Fin thick
Welding HFW fin tube 16-219 3-25 5-30 0.8-3
H/HH Type Fin Tube 25-63 8-30 <200 1.5-3.5
Studed fin tube 25-219 8-30 5-35 φ5-20

Alloy Steel Chemical Compositions

Grade UNS Designation Composition, %
Carbon Manganese Phosphorus, max Sulfur, max Silicon Chromium Molybdenum
P1 K11522 0.10-0.20 0.30-0.80 0.025 0.025 0.10-0.50 -- 0.44-0.65
P2 K11547 0.10-0.20 0.30-0.61 0.025 0.025 0.10-0.30 0.50-0.81 0.44-0.65
P5 K41545 0.15MAX 0.30-0.60 0.025 0.025 0.50MAX 4.00-6.00 0.45-0.65
P9 K90941 0.15MAX 0.30-0.60 0.025 0.025 0.25-1.00 1.00-1.50 0.44-0.65
P11 K11597 0.05-0.15 0.30-0.60 0.025 0.025 0.50-1.00 1.00-1.50 0.44-0.65
P12 K11562 0.05-0.15 0.30-0.61 0.025 0.025 0.5MAX 0.80-1.25 0.44-0.65
P15 K11578 0.05-0.15 0..30-0.60 0.025 0.025 1.15-1.65 -- 0.44-0.65
P21 K31545 0.05-0.15 0.30-0.60 0.025 0.025 0.50MAX 2.65-3.35 0.80-1.06
Chemical Composition of ASTM A335 P5 Seamless Pipe
Grade Chemical Composition(%)
C Mn P S Si Cr Mo
P5 ≤0.015 0.30-0.60 ≤0.025 ≤0.025 ≤0.50 4.00-6.00 0.45-0.65

Mechanical Properties of ASTM A335 P5 Seamless Pipe
Grade Mechanical property
Tensile Strength(MPa) Yield Strength(MPa) Elongation(%)
P5 ≥415 ≥205 ≥30

Applications


Studded tubes are essential in the most demanding, high-temperature industrial processes:

Petroleum refining:

Fluid catalytic cracking (FCC) units: Cyclones and plenums in reactors and regenerators.

Steam methane reformer (SMR) furnaces: Components of the radiant walls and roof of the furnace, where process tubes are exposed to intense flames.

Chemical processing: Used in ethylene cracking furnaces and other high-temperature reactors.

Power Generation:


ASTM A335 P5 P9 P11 P22 Studded Tube Heat Exchange System


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